EMPOWER YOUR SUCCESS
TURNING DATA INTO DECISIONSCONNECT
Connect our smart data terminal device with all kind of digital machines and generate real-time data seamlessly.
GENERATE
Collect and store real-time data in a secured cloud server to access from anywhere, at anytime
VISUALIZE
Convert your data to provide digital visualisation of your entire factory and trend analytics for past operations, enabling precise decision-making, cost reduction, and minimized downtime.
The Hidden Truth
Lack of Real-Time Data
Many manufacturing companies still lack real-time data insights on their shop floors. This gap hinders their ability to make informed decisions, optimize production, and respond swiftly to changing demands. Explore how bridging this data divide can drive efficiency, reduce downtime, and boost competitiveness.
Limited Visibility
Many manufacturing companies face limited visibility across their operations, leading to issues such as production delays, increased costs, and quality control problems. Learn the common challenges stemming from this lack of insight and discover solutions to enhance transparency and efficiency in your manufacturing processes.
MacRev 4.0 : Manufacturing Execution System
CENTRALIZED MONITORING SOLUTION FOR ALL DIGITAL MACHINES
TAKE IMPOSSIBLE DECISIONS
WITH YOUR OWN DATA
MACHINE DATA
Effortlessly establish a seamless connection with your entire fleet and initiate the acquisition of data from your machines.
ERP DATA
Effortlessly integrate your third-party systems to overlay operational context onto your machine data.
HUMAN DATA
Incorporate essential context regarding shop conditions and machine events from employees as required.
MACHINE INSIGHTS
Utilize automated analytics for enhanced insights into your machine's well-being and operational efficiency.
PLANT INSIGHTS
Continuously track and pinpoint production bottlenecks on the shop floor from anywhere, anytime.
BUSINESS INSIGHTS
Assist leaders in understanding how variations in production between different plants impact crucial initiatives.
GAIN FULL VISIBILITY OF YOUR PLANT
Your centralized hub for monitoring the performance and enhancement of your machining processes across your entire organization. Evaluate your performance against statistical benchmarks or previous periods.
EXAMINE PAST TRENDS
Gain insights into your organization's historical performance by comparing core metrics to corresponding time periods.
ESTABLISH A PRODUCTION BASELINE
Utilizing our latest historical reference points, you can effortlessly assess your machine performance in relation to an automatically generated statistical benchmark.
SPEED UP THE ROOT CAUSE ANALYSIS
Swiftly identify machines with underutilization and operations trending below cycle time benchmarks during a recent historical period.
MAGNIFY YOUR PRODUCTION INSIGHTS
VISUALIZE YOUR OVERALL MACHINES
All-in-one machine data view. Seamlessly switch between key performance metrics, explore trends, and access timelines and diagnostics with a single click.
IDENTIFY MACHINE PROBLEMS
Effortlessly navigate, filter, arrange, and choose from your machines for performance analysis. Swiftly identify underperforming units to enable proactive measures.
EASY INSIGHT NAVIGATION
Eliminate the need for data excavation. We present machine insights to streamline your analysis, saving you hours otherwise spent on combing through multiple reports, ensuring you obtain answers within minutes.
ESTABLISH A PERFORMANCE BASELINE
Utilizing our latest historical references, you can effortlessly assess your machine performance in comparison to an automatically generated statistical benchmark.
FULL IN-DEPTH VISUALIZATION INTO YOUR MACHINES
SIMPLIFIED IN-DEPTH INSIGHTS
Conduct a top-level assessment of your organization's Overall Equipment Effectiveness (OEE) to pinpoint crucial areas requiring enhancement. Dig into availability, performance, and quality metrics to precisely identify the focus areas for resolution.
ESTABLISH A SEAMLESS RELATIONSHIP BETWEEN MACHINES AND OPERATORS
MAXIMIZE MACHINE OPERATOR EFFICIENCY
Replace laborious manual data collection for run time, part counts, and downtimes. Provide proactive notifications that enhance operator efficiency and direct them to the necessary tasks and timing.
Gain valuable insights into the full fleet of your digital machinery, enabling you to meticulously monitor and optimize your manufacturing operations. Take immediate or measurable actions to reduce costs and minimise downtime, which will ultimately boost your production efficiency.
INJECTION MACHINE
EXTRUSION MACHINE
BENDING MACHINE
PUNCHING MACHINE
DRAWING MACHINE
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MacRev 4.0 : Manufacturing Execution System
MacRev 4.0 : Energy Management System
MONITORING ENERGY GENERATION & DISTRIBUTION ....anytime, anywhere
KEY FEATURES
Live power generator indicator
Fuel consumption & volume tracking
Unit-wise energy consumption tracking
Run hours monitoring
Battery voltage monitoring
Fuel theft & load imbalance alert
GENERATOR
BOILER
COMPRESSOR
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MacRev 4.0 : Manufacturing Execution System
KEY FEATURES
Applicable for all machines
Our solution is versatile, suitable for both manual and automated sewing machines. It seamlessly integrates with your existing equipment, optimizing productivity regardless of your sewing method.
Monitor needle downtime
Our system excels in data generation, capturing precise metrics for actual stitching time or needle down time. This meticulous data acquisition empowers you with valuable insights into your sewing operations
Monitor RPM
Our advanced system not only monitors RPM with precision but also elegantly pinpoints any instances where a sewing machine is operating below the established benchmark, ensuring the highest levels of operational excellence and efficiency.
Compare stitching & standard time
Conducting a meticulous analysis, our solution facilitates an elegant comparison between the actual stitching time and the predefined, allowable stitching time. This in-depth evaluation ensures that your production process aligns seamlessly with industry standards.
Monitor total work time
Experience the elegance of tracking the percentage of your total working time dedicated to genuine value addition. Our system provides a clear and insightful view, allowing you to understand and optimize the utilization of your resources with precision.
Monitor KPI dashboards
Discover a friendly and precise way to evaluate the working accuracy and precision of your sewing operators on a task-by-task basis. Our solution offers an approachable interface that allows you to assess their performance with ease.